SHINKO Printer Slotter Die-Cutter In-line Folder Gluer Machine
This machine is completely designed and made to the standard specification of Shinko.
● Fast cleaning up ink system within 3 minutes.
● Low residual ink.
● Fast hanging plate within 15 seconds
● High productivity for small orders with setup times within 2 minutes.
● Machine running cost is reduced by energy conservation in electric power 170KVA
● Each unit is individually driven by a servomotor.
● High folding accuracy that meets every customer’s demands.
◆ Feeding Unit
Feeding performance and reliability is increased dramatically by adopting a lead edge feeder that is capable to handle curled paper and by independently driving each axes (4 axes) by servo motor.
The feeder is designed to decrease noise and vibration when running at high speeds,creating a safer, quieter environment for operators and plant personnel. An added registration compensator greatly increases the accuracy of the feeder.
Unit | Equipment |
Feeding Unit | Lead edge feeder |
Auto return to ldquo;rdquo; position | |
Back guide auto | |
Lead edge auto set | |
Trial sheet running device | |
Paper dust remover (Shinko’s original design) | |
Sheet jam detector | |
Batch counter | |
Side jogger | |
Lead edge table grating-less mechanism |
◆ CBS (Carrying Belt System)
Heavy-duty timing belts feed the sheets by sandwiching them at 20 mm from the left and right edges. In addition, a center belt with suction function located at the center of the machine stably feeds the sheet without hanging or offsetting.
| Unit | Equipment |
| Carrying | Center belt suction |
◆ Printing Unit
The use of a chambered doctor blade system, which scrapes excess ink form a ceramic anilox roll, covers ink uniformly regardless of machine speed or sheet size, eliminating uneven or faded colors.
The carrying system with excellent stability enables high-quality, sharp printing with less misalignment.
A fixed unit design respond to stripe printing and solid printing, allowing preparation for next lot in advance while in operation and significantly reducing the time for set change over.
Unit | Equipment |
Printer | Print cylinder lifting device |
Print cylinder motorized lateral adjustment | |
Print cylinder auto return to “ 0 ” position | |
Shinko inking system | |
Ink flow monitoring buzzer | |
Ceramic anilox roll | |
Automatic ink touch | |
Automatic stereo film winder | |
Ink bath teflon coating | |
Chambered doctor blade system |
◆ Slotting Unit
Shinko’s 8-shaft slotting section offers perfect creasing and clean slitting, while creating precise joints.By employing double slotting units, the operator never needs to add or remove knives.
Unit | Equipment |
Slotter Unit | Double slotter system |
Crush rolls | |
1:1 creasing rolls | |
Automatic setting of yoke heads | |
Automatic RSC set up with a selection of regular glue flap or extended glue flap | |
Glue joint waste remover |
◆ Die-cutting Unit
A full size, soft anvil rotary die-cutter gives flexibility to the Shinko line. In addition, a “one-touch” hand hole cutting device with automatic positioning system is standard. No tools are necessary to mount or remove the “one-touch” device.
Unit | Equipment |
Die-cutting Unit | “One touch” hand hole cutter |
Polyurethane anvil | |
Running register auto set |
◆ Forming Gluer
Shinko’s forming roller system,which is patented in seven major countries in the world, minimizes joint gaps and fishtailing. This combined with Shinko’s accurate creasing and slotting system, produces the highest quality folding and forming.
Unit | Equipment |
Forming Unit | Forming rollers |
Guide Bars | |
Upper suction belt | |
Underneath belt with suction function( with variable speed) | |
Select device to change clearance based on flutes | |
Double tanks | |
Glue roll |
◆ Counter Ejector
Shinko’s one-stage counter system can easily handle finished boxes, even at the highest speeds.
Unit | Equipment |
Counter | One-stage counter |
Squaring Unit | Squaring hopper |
Holding fan |
◆ CNC
Shinko has developed dedicated software for the flexo folder gluer that is easy to use while still giving the operator flexible control.
Unit | Equipment |
CNC | Touch panel |
Main control panel | |
Unversal power supply | |
Teaching function |
| Specifications | Model920 | Model921 | Model1122 | Model1125 | Model1227 | Model1230 |
| Maximum machine speed (sheet/min) | 350 | 350 | 330 | 330 | 275 | 275 |
| Maximum sheet size (RSC) (mm) | 880x2,000 | 880x2,100 | 1,050x2,200 | 1,050x2500 | 1,210x2,700 | 1,210x3,000 |
| Minimum sheet size (RSC) (mm) | 230x695 | 230x695 | 260x755 | 260x755 | 290x755 | 290x755 |
| Minimum gluer bridge size (mm) | 330 | 330 | 360 | 360 | 360 | 360 |
| Maximum sheet size (no folding) (mm) | 880x1,100 | 880x1,100 | 1,050x1,300 | 1,050x1,300 | 1,210x1,600 | 1,210x1,600 |
| Minimum sheet size (no folding) (mm) | 230x600 | 230x600 | 260x650 | 260x650 | 290x650 | 290x650 |
| Maximum width of sheet not folded (mm) | 1,400 | 1,400 | 1,500 | 1,500 | 2,000 | 2,000 |
| Maximum printing area (mm) | 820x1,900 | 820x2,000 | 1,020x2,100 | 1,020x2,400 | 1,100x2,600 | 1,100x2,900 |
| Maximum film length (mm) | 880 | 880 | 1,075 | 1,075 | 1,210 | 1,210 |
| Guide joint width (mm) | 35 | 35 | 35 | 35 | 35 | 35 |
| Minimum box height (mm) | 50 | 50 | 50 | 50 | 50 | 50 |
| Required power (kw) | 85 | 85 | 110 | 110 | 120 | 120 |
| Approx.weight (kg) | 45,000 | 50,000 | 71,000 | 74,000 | 82,000 | 90,000 |
| Specifications | Model Sα1628-xF-SRD |
| Max.feeding size(mm) | L=1520mm x W=2800mm |
| Min.feeding size(mm) | L=460mm x W=760mm |
| Max.printing area(mm) | L=1400mm x W=2700mm |
| Max.length of printing plate(mm) | L=1600mm |
| Max.machine speed(pcs/min) | 180pcs/min |
Contact
Supplier
