Unshaped Monolithic Refractory Material Plastic Fillers High Alumina Plastic Clay Material for Rotary Kiln/Boiler
Unshaped Monolithic Refractory Material Plastic Fillers High Alumina Plastic Clay Material for Rotary Kiln/Boiler
What is the details of our plastic clay?
Plastic clay is made by refractory aggregate,powder,binder and admixture.It has good work performance and plasticity. According to America ASTM,plastic refractory’s plasticity index is more than 15%,castable refractory’s plasticity index is less than 15%.In China, plastic refractory’s plasticity index is between 15%-40%.
1.Binder- clay, phosphoric acid,phosphate, aluminium sulfate etc
2.Refractory aggregate and power
a.Fire clay (chamotte) based
b.High alumina based
c.Mullite corundum based
e.Silica based
f.Magnesia based etc
What is the Technique Data of our plastic clay?
1.Clay bonded plastic refractory
Item | A | B | C | D | |
Chemical Composition % | AL2O3 | 42 | 47 | 62 | 80 |
SiO2 | 51 | 48 | 31 | 13 | |
Bulk density g/cm3 | 110°C,24h | 2.19 | 2.25 | 2.38 | 2.61 |
1350°C,3h | 2.08 | 2.10 | 2.24 | 2.56 | |
Linear Variation % | 110°C,24h | -0.5 | -0.4 | -0.7 | -0.4 |
1350°C,3h | +0.5 | +0.5 | +0.7 | +0.6 | |
Bending Strength MPa | 110°C,24h | 3.5 | 3.7 | 4.1 | 4.5 |
1350°C,3h | 35 | 36 | 37 | 41 | |
Plasticity Index % | 15~25 | 15~25 | 15~25 | 15~25 | |
2. Phosphoric acid bonded plastic refractory
Material | Fire Clay | High Alumina-1 | High Alumina-2 | |
Chemical Composition % | AL2O3 | 45 | 60 | 72 |
Bulk density g/cm3 | 110°C,24h | 2.25 | 2.55 | 2.60 |
1000°C,3h | 2.20 | 2.50 | 2.55 | |
1350°C,3h | 2.15 | 2.42 | 2.50 | |
Bending Strength MPa | 110°C,24h | 4.0 | 5.3 | 5.5 |
1000°C,3h | 5.5 | 6.7 | 6.5 | |
1350°C,3h | 6.0 | 7.5 | 6.6 | |
Compressive strength MPa | 110°C,24h | 25 | 32 | 30 |
1000°C,3h | 30 | 45 | 43 | |
1350°C,3h | 45 | 47 | 46 | |
Linear Variation % | 110°C,24h | -0.30 | -0.25 | -0.26 |
1000°C,3h | -0.20 | -0.10 | -0.22 | |
1350°C,3h | -0.50 | +0.35 | +0.53 | |
Plasticity Index % | 15~25 | 15~25 | 15~25 | |
3. Aluminium sulfate bonded plastic refractory
Material | Fire Clay | High Alumina-A | High Alumina-B | |
Chemical Composition % | AL2O3 | 43 | 60 | 73 |
Compressive strength MPa | 110°C,24h | 13.0 | 21.0 | 13.5 |
1000°C,3h | 21.1 | 29.1 | 21.0 | |
1400°C,3h | 30.0 | 48.0 | 46.2 | |
Bending Strength MPa | 110°C,24h | 3.7 | 4.2 | 3.8 |
1000°C,3h | 3.1 | 4.3 | 4.1 | |
1400°C,3h | 7.0 | 7.5 | 8.3 | |
Bulk density after drying g/cm3 | 2.26 | 2.34 | 2.60 | |
Linear Variation % | 1400°C | +0.20 | +0.40 | +0.10 |
Linear expansion coefficient K-1 | 1200°C | 5.1×10-6 | 5.3×10-6 | 5.5×10-6 |
Plasticity Index % | 15~30 | 15~30 | 15~30 | |
Product photo
What is the Feature of Our plastic clay?
1.Excellent fluidity and plasticity, high refractoriness,
2.Good performance to thermal shock, anti-stripping,corrosion and abrasion resistance
3.Good volume stability, good associative property, low water absorption,
4.No need for any chemical additives, convenient installation to reach high
efficiency.
What is the Applications of our plastic clay?
Plastic clay is widely used for metallurgy, machinery, petrochemical, electric power etc industrial kiln furnace. Such as high temperature lining of boiler,heating furnace,heat treatment furnace,cement rotary kiln,shaft kiln,forge furnace soaking furnace, annealing furnace, sintering furnace electric furnace etc thermal equipment.
1.Production Process
2.Quality Assurance
Lite Refractory is committed to high quality standards for all its products and services. With its thirst on State of the art technology at every level and a wide range of products, Lite Refractory can provide ideal solutions for the stringent requirement of the customer. Backed by decade of experience in different industries, and close association with customers,Lite Refractory will always bring new products which will give better life and value to the user.
The quality assurance system consists of the following steps:
a.Inspection and Control of incoming raw materials:According to the chemical content,raw materials are classified into different levels to ensure quality of brick first.
b.Inspection and control of the process:During the production,every brick will be weighed twice strictly to reduce the error of weight .
c.Inspection of product Standardization of quality of each product by process control and experimentation.
d.Taking corrective measures whenever deviations are noted.
e.Quality audit by quality management.Before delivery, the inspectors will inspect the size,appearance,physical and chemical properties of brick again in factory.
By Following the above steps we maintain the quality within specification so that the materials perform as per expected norms.Qualified and experienced engineers back our quality assurance system. We have the most modern test facilities for precise testing at each stage. Further, regular quality audit carried out ensures product quality within required norms.ltd has been awarded ISO 9001 Certification.
Packaging,Shipping,Trade Terms
Shipping
1. FEDEX/DHL/UPS/TNT for samples.
2. By Sea for batch goods.
3. Customers specifying freight forwarders or negotiable shipping methods!
4. Delivery Time:3 days for common shape samples;15 days for special shape samples.Within 30 days for batch goods.
Payment Terms
1. Payment: T/T, Western Union,LC; Usually 30% deposits,70% balance before delivery or negotiations to solve.
2. MOQ: Usually 1Tons,Customers can order certain PCS for special brick.
3. Quality Warranty: 1 years,
4. Package Informations:1.On wooden pallets with plastic cover, 2.According to customer's requirements.
Factory View
Henan Lite Refractory Material Co., Ltd is located in Zhengzhou,Henan province,which is one of the main refractory production bases in China. Pengfei Zhang the manager of our company,has been engaged in refractory material industry for more than 15 years.In the technological team there are more than 10 senior designers and engineers,more than 20 technicians.
Main products include different kinds of refractory brick:Fire Clay Brick, High Alumina Brick, Light Weight Insulating Brick,Corundum Brick,Mullite Brick Refractory Balls etc.They are widely used in Iron and steel, Nonferrous metals, Building materials(Cement,Glass,Ceramic), Petrochemical, Energy & Incineration etc industries. Our products have been exported to India,Turkey,Vietnam,Malaysia and Kazakhstan etc.
“Science-Technology Innovation, Cooperation for both-winner”, Henan Lite Refractory Material Co., Ltd will do the best for the clients in a timely and effective way.
Our Certificates
Why Choose Us?
1.We are Alibaba Assessed 1 years Gold Supplier,but we have exported some years and our manager is engaged in refractory materials more than 15 years. He can supervise raw material,production,quality control,package,delivery easily to ensure the products are quality.
2.Large production capacity(3000-5000tons per month) ensure the fast production cycle after confirmed the order.
3.ISO9001 Certificate,100% QC inspection Before Shippment,and 1 year Quality Assurance.
4.Professional Packing,Avoid damage;Competitive Price,Make the products competitive in your market.
5.Free samples.Produce the products according to clients' requirements. To meet the refractory solutions, also can arrange technicians to customers’ plant if needed.
6.Quick reply.Provide 24 hours'consultation service.We are ready to answer our consultations at any time.
Q1.What is the difference between Refractoriness and Working temperature ?
A1:Refractoriness:the refractory material withstands high temperature without melting and softening performance in the absence of load resistance.Usually working temperature is less than refractoriness about 350-400°C.
Q2.How are the products’ quality?
A2:The products will be strictly inspected before shipment, so the quality could be guaranteed.
Q3:What is the Warranty for the fire brick?
A3:For all the brick,we have 1 years warranty.If any quality problems on our side occured in this period ,we will take on the shipping cost and replacement.
Q4.What is the service life of the bricks?
A4:The service life of different bricks is unlike.It also depends on your using condition and method.
Q5:Are you a manufacture or trader?
A5:To be honest we are a trader,but we have stable cooperation factories.And we can supply good pre-sale service, after-sales service.
Q6.Can we visit your company?
A6:Sure,welcome at any time,seeing is believing.
Q7. Do you provide samples?
A7:Yes, samples are available.
Q8. Do you accept OEM?
A8:Yes, we can do OEM.
Q9.What's the MOQ of trial order?
A9:No limit,We can offer the best suggestions and solutions according to your condition.
Q10.What are the payment terms?
A10:Usually T/T,but L/C,Western Union etc are available for us.
Q11. How long is delivery time?
A11:The delivery time will be determined according to the quantity of the order.
Q12.How about your company's certification?
A12:ISO9001 and Test Report,also we could apply other necessary certification.
Q13:Can we get support if we have our own market position?
A13:Please inform us your detailed mind on your market demand,we will discuss and propose helpful suggestion for you,to find the best solution for you.
How to Contact Us?
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